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i've welded up broken tranny cases before as well as waterjackets on bmw heads. it is never really that fun to do, but if the aluminum is cleaned up properly it can be done.
i think turboABA meant "machine a pocket" and making a plate with a new tapped hole in it to be welded into the pocket. that would be a bit of work but it could be done... it would be best if you could find one place to do the machining and the welding.
try grand valley welding in cambridge, they do some awesome aluminum welding. if they don't have the time or are too expensive i could give it a shot but i won't promise anything.
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