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I have the same problem and I have a new bulb on order, I left the ballasts mounted where they were and switched the bulb from side to side, whereever the one bulb went is the side that would only turn on with several on/offs of the switch. So the same bulb would act the same with different ballast...so I took that as a flaw in the bulb, even though it will ignite sometimes....seems to take more juice sometimes.....
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94 BMW 525i, 5-spd - 80 Corevette, L82, 4-spd
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